| Problem |
Diagnosis |
Source
of Problem |
Solution |
| Manufacturer |
User |
1.
Improper sealing of case and cover
(leakage) |
Improper
sealing leading to leakage |
O |
O |
Replace
battery |
Loosening
of seal due to outside force. |
Replace
battery |
2.
Damage to case and cover |
Heat-tempering
due to overcharging |
|
O |
Replace
battery |
Damages
due to mishandling during installation |
|
O |
Replace
battery |
Explosions
due to mishandling (sparks, matches,
etc.) |
|
O |
Replace
battery |
3.
Internal short
circuit |
Voltage
greater than 12.3V and drops of
greater than 2V during testing when
hydrometer is green |
O |
|
Replace
battery (Excludes old batteries.
If hydrometer is black, recharge
battery and test.) |
Voltage
less than 12V and hydrometer is
green |
O |
|
Replace
battery (Dead batteries is due to
user error.) |
Maturation
of grids and missing active material
due to long-term battery use |
|
O |
Replace
battery |
4.
Malfunctioning hydrometer |
Voltage
greater than 12.3V and shaking the
hydrometer continues to read black |
O |
|
Replace
hydrometer parts |
Hydrometer
continues to read black even after
recharging |
|
|
Replace
hydrometer parts (Contamination
of foreign substances) |
5.
Leakage on terminals |
Discoloration
and leakage in between the terminals
and the cover |
|
O |
Replace
hydrometer parts |
Discoloration
and leakage due to ¡®buckling¡¯ or
damage from excessive outside force |
O |
O |
Replace
hydrometer parts (Contamination
of foreign substances) |
6.¡®Buckling¡¯/damage
of terminals |
Damage
due to excessive outside force (i.e.
use of a hammer during installation) |
|
O |
Replace
battery |
Damage
due to external short circuit (overheating,
spark) |
|
O |
Replace
battery |
White
corrosion due to sulfuric acid |
|
O |
Clean
and grease terminals |
7.
Reversed indication of polarity
on cover |
Indicated
polarity on cover is reverse of
the actual polarity
-Should read: Cathode (+): Thick
diameterAnode (-): Narrow diameter
|
O |
|
Replace
battery |
8.
Leakage on case floor due to faulty
emission |
Faulty
emission through pin hole on case
floor |
O |
|
Replace
battery (Excludes damages) |
9.
Simple discharge |
Voltage
falls below 12.3V leading to improper
charging, cars parked for long periods
of time, interior lights left on |
|
O |
*Recharging
*Inspect charging device |
10.
Severe discharge |
Voltage
falls below 11.78V, leaving the
battery in a discharged state for
long periods of time makes material
on grids inactive |
|
O |
*Can
be recharged, but will give poor
performance*If cannot be recharged,
replace battery |
11.
Irregular reduction in battery acid |
Reduction
in battery acid due to problems
with charging device (hydrometer:
white) |
|
O |
Inspect
charging device, replace battery |
|
Overcharging
of discharged battery |
|
O |
Replace
battery |